Capabilities & Equipment

CAD/CAM Software

• SolidWorks 2013
• VISI-Series  (3D modeling)
• AutoCAD  with Diemaker
• FASTFORM
• DRBLANK
• GibbsCAM
• Esprit

Full Service Tool Room

(8) Bridgeport EZ-Trak SX mills

• 2D  CNC/manual

BP720 CNC

• Travel:  30” (X) x 16” (Y) x 20” (Z)
• 20  tool magazine

Amada Meister V3 CNC surface and form  grinder

• 6”  x 18” table
• 2  axes plus table axis
• 10  wheel management system

(10) Surface grinders

• Maximum  table size: 16” x 32”

Moore Model G18 jig grinder

• Table:  11” x 24”
• Travel:  11” x 18”
• 20,  40 and 60,000 RPM spindle heads
• RSF  Electronics digital readout

DedTru 388 centerless grinding system

• Maximum  work height: 7”
• Maximum  work length” 12”   

(5) Drill presses

• Maximum  radial arm length: 4’

Quality Assurance ISO 9001:2008

SmartScope Flash 200 video measuring machine

• Measuring range:  8” x 8” x 6”
• Accuracy to  <.0001” (3.2 microns)

Brown & Sharpe FX7107 Global automatic CMM

• PC DMIS 4.3 software
• Measuring range:  25” x 39” x 20”

Brown & Sharpe Micro Excel 765 CMM

• Measuring range:  30” x 26” x 20”

Virtek Laser QC 1200

• Measuring range: 8” x 48” x 48”

Faro F04 Power Gage

• Measuring range:  24” radius (4’ diameter) hemisphere

Mitutoyo LH600 Computerized Linear  Height Gage

• Measuring range:  24”

OGP 14” Focus Contour Projector

• Magnification:  10x to 50x

Jones & Lampson FC14 Optical  Comparator

• Magnification:  10x to 100x
• Imada ZTS-550 Digital Force Guage
• Hipot testers

Metal Stamping

* Includes press automation, die protection and automatic coil feed line

• Multiple air presses ranging 6-12 tons
• 30 ton Bruderer BSTA30 press*
• 60 ton Minster with 2" stroke, up to 400 SPM*
• 75 ton Bliss C2 single stroke gap frame press*
• 88 ton Minster OBI press
• 100 ton Bliss*

100 ton Minster Piece-Maker straight  side press*

• Bolster: 31” x 48”
• SPM: 0 to 120
• Maximum stock: 12”  wide x  .130” thick

100 ton Minster Piece-Maker straight  side press*

• Bolster: 31” x 60”
• SPM: 0 to 250
• Maximum stock: 14”  wide x  .240” thick

175 ton Bliss SG2 straight side press*

• Bolster: 30” x  84”
• SPM: 30 to 60

200 ton Komatsu OBW gap frame press*

• Bolster: 33” x  95”
• SPM: 0 to 50
• Maximum stock:  18” x .187” thick

Wire EDM

Agiecut Progress VP3

• Maximum  Travel: 19.68” (X) x 13.77” (Y) x 16.77” (Z)
• Maximum  Work piece: 41.3” x 26.6” x 16.77” high
• Minimum  wire diameter:  .006”
• Achievable  tolerance: <.0001”

(2) Agiecut Progress VP2

• Maximum  Travel: 13.77” (X) x 9.84” (Y) x 10.87” (Z)
• Maximum  Work piece: 29.52” x 21.65” x 9.84” high
• Minimum  wire diameter:  .003”
• Achievable  tolerance:  <.0001”

Agie 250 HSS

• Maximum  Travel: 15.74” (X) x 9.84” (Y) x 9.88” (Z)

Sodick K1C hole drilling EDM

• Hole  diameter range:  .012” - .120” 
  

All wire EDMs cut fully submersed and feature automatic  threading

EDM room is climate controlled

Fabrication

Safan 300-4100, High speed electric brake press

• Press capacity: 330 tons
• Length capacity: 161"
• Auto sheet thickness measuring and 6-axis back gauging

Trumpf TruBend 5085 CNC press brake

• Press capacity: 85 tons x 87” bending length

Bystronic, Xpert 40 high speed brake

• Press capacity: 44 tons x 40” bending length
• 3X faster working speed than other hydraulic brakes

(2) Trumpf 5030 Fiber Laser - TruFlow 5000 watt laser

• Max sheet 60” x 120”
• Auto loading/unloading for unattended operation
• cuts 3x faster than Co2 in materials under 3/8” thick

Trumpf TruPunch 1000 punching machine

• Maximum punching  force: 20 tons
• Maximum punching  rate: 600 SPM
• Maximum sheet size:  .250” x 48” x 120”

3 Welding Bays

• Lincoln Wire-Matic 140 & 250 welder
• Lincoln Square Wave TIG 355 welder
• Federal 100 KVA Spot Welder / 30” throat

• Americor Plate Roller - 5' x 10 ga capacity
• Timesaver deburring - 36” wide capacity
• Haeger HP-6 hardware insertion press Auto-feeder
• Assembly & Testing stations
• Overhead crane capacity 5 tons
• Forklift capacity 5,000 lbs.

CNC  Machining

(2) OKK VM5 CNC Vertical Machining Centers

• Travel: 40” (X) x  20” (Y) x 20” (Z)
• 40 H.P. motor
• 20 tool magazine, 50 Taper

OKK HM500S CNC Horizontal Machining Center

• Travel: 24.8” (X)  x 24.41” (Y) x 27.95” (Z)
• Pallet changer
• 60 tool magazine

Robo Drill D21LiA5

• Travel: 27.5” (X)  x 15.7” (Y) x 13.00” (Z)
• 24,000 RPM Spindle
• 21 tool magazine

Hurco VM20 with 4th axis

• Travel: 40” (X) x  20” (Y) x 20” (Z)
• 20 tool magazine

(2) Hurco VMX42 with 4th axis

• Travel: 42” (X) x  24” (Y) x 24” (Z)
• 24 tool magazine

Hurco VMX64

• Travel: 64” (X) x  34” (Y) x 30” (Z)
• 40 tool magazine

Haas VF2YT

• Travel: 30” (X)  x 20” (Y) x 20” (Z)
• 40 tool magazine

Samsung SL25BMC/1000 CNC lathe

• Cutting diameter:  14.37”
• Maximum cutting  length: 40.16”
• Maximum swing: 25.60”
• Bar capacity: 3.0”

Samsung SL20 CNC lathe

• Cutting diameter: 11.80”
• Maximum cuttinglength: 20.50”
• Maximum swing: 17.70”
• Bar capacity: 2.6”

Samsung SL15 CNC lathe

• Cutting diameter: 11.80”
• Maximum cuttinglength: 11.80”
• Maximum swing: 17.70”
• Bar capacity: 1.8”

Crystal Clean Heated Aqueous Parts Cleaner

• 24 x 24 x 4.5” capcacity