Prototyping and Reverse Engineering Services

  • Electrical Contact Insert Prototype
Electrical Contact Insert Prototype

Electrical Contact Insert Prototype

  • Product description: We used our wire EDM capabilities to cut a stack of flat blank parts, and then built soft tooling to form the bends for this electrical contact insert prototype.
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Electrical Contact Insert Prototype

Pre-production prototypes were needed for this brass contact. We used our wire EDM capabilities to cut a stack of flat blank parts and then built soft tooling to form the bends. This was all done quickly and economically for our customer within their tight time constraints. The part is shown finished after our customer completed the molding operation.


Project Details

Product Description Electrical Contact Insert Prototype
Capabilities Applied/Processes
Primary:
WEDM
Tool & Die Making
Soft tooling
Air Press
Equipment Used to Manufacture Part
Agie WEDM, soft tooling, air press
Overall Part Dimensions

Length: 2.00”
Width: .50”

Tightest Tolerances
±.001"
Material Used Copper
Max Material Finsih

32Ra

In Process Testing/Inspection Performed Prototype, First Article
Estimated Part Weight < 1 lb.
Industry for Use Automotive
Volume 200
Delivery Location Midwest, USA
Standards Met

Customer supplied print, 2D CAD Drawing, 3D model
MIL specifications
Material certifications

Product Name Electrical Contact Insert